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Air Conditioning

Trouble Shooting Chart

WARNING: Disconnect all power to unit before servicing. Contactor may break only one side. Failure to shut off power can cause electrical shock resulting in personal injury or death.

Symptom Possible Cause Remedy
Unit will not run Power off or loose electrical connection Check for correct voltage at contactor in condensing unit
Thermostat out of calibration-set too high Reset
Defective contactor Check for 24 volts at contactor coil - replace if contacts are open
Blown fuses Replace fuses
Transformer defective Check wiring-replace transformer
High pressure control open (if provided) Reset-also see high head pressure remedy - the high pressure control opens at 450 PSIG
Outdoor fan runs, compressor doesn't Run or start capacitor defective Replace
Start relay defective Replace
Loose connection Check for correct voltage at compressor - check & tighten all connections
Compressor stuck, grounded or open motor winding, open internal overload. Wait at least 2 hours for overload to reset. If still open, replace the compressor
Low voltage condition Add start kit components
Insufficient cooling Improperly sized unit Recalculate load
Improper indoor airflow Check - should be approximately 400 CFM per ton
Incorrect refrigerant charge Charge per procedure attached to unit service panel
Air, non-condensibles or moisture in system Recover refrigerant, evacuate & recharge, add filter drier
Compressor short cycles Incorrect voltage At compressor terminals, voltage must be ± 10 % of nameplate marking when unit is operating.
Defective overload protector Replace - check for correct voltage
Refrigerant undercharge Add refrigerant
Registers sweat Low indoor airflow Increase speed of blower or reduce restriction - replace air filter
High head-low vapor pressures Restriction in liquid line, expansion device or filter drier Remove or replace defective component
Flow check piston size too small Change to correct size piston
Incorrect capillary tubes Change coil assembly
High head-high or normal vapor pressure - cooling mode Dirty outdoor coil Clean coil
Refrigerant overcharge Correct system charge
Outdoor fan not running Repair or replace
Air or non-condensibles in system Recover refrigerant, evacuate & recharge
Low head-high vapor pressures Flow check piston size too large Change to correct size piston
Defective compressor valves  Replace compressor
Incorrect capillary tubes Replace coil assembly
Low vapor - cool compressor - iced indoor coil Low indoor airflow Increase speed of blower or reduce restriction - replace air filter
Operating below 65°F outdoors Add low ambient kit
Moisture in system Recover refrigerant - evacuate & recharge - add filter drier
High vapor pressure Excessive load Recheck load calculation
Defective compressor Replace
Fluctuating head & vapor pressures TXV hunting Check TXV bulb clamp - check air distribution on coil - replace TXV
Air or non-condensibles in system Recover refrigerant, evacuate & recharge
Gurgle or pulsing noise at expansion device or liquid line Air or non-condensibles in system Recover refrigerant, evacuate & recharge


If you don't know which firm to call, ask if the contractor is a member of the Air Conditioning Contractors of America (ACCA). consumers can call (972)247-5383 or 1-800-260-8041 to confirm the contractor is a member or to locate a contractor who subscribes to the organization's code or ethics.


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1701 North Greenville Ave. Suite 606
Richardson, Texas 75081
972-664-0055

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